Planned Maintenance Management

Çağlar Repair & Maintenance Power Generation Cleaning Services mining livestock commitment industry & trade co.

PLANNED MAINTENANCE MANAGEMENT

Disadvantages caused by unplanned maintenance, has made compulsory the use of the company in planned maintenance method. Planned maintenance methods can be defined in three groups.

1-Periodic Maintenance (Preventive Maintenance) : This method of care is made of a predetermined time period in the machinery and equipment parts and repair and maintenance. Machinery and equipment are reviewed on a regular basis on all hardware and circumstances that are likely to create the fault is corrected with the detected faults. In this method, it is not expected to be remedied. Machinery and equipment previously due to periodic maintenance are made possible malfunctions are avoided. Machinery and equipment which are to be taken care of in the time period, machinery and equipment purchased or the manufacturer or importer who has

given the maintenance and other information in accordance with previously planned. In this method, change time period is kept short and parts removed for maintenance.Consequently failure is likely to happen greatly reduced. However, frequently stopping machinery and equipment in order to perform maintenance, it leads to the loss of production and high maintenance costs.

2-Preventive Maintenance (Proactive Maintenance) : A new maintenance methods. It began to be used in recent years. The purpose of preventive maintenance machinery and not to reveal the breakdown of equipment, is to prevent the occurrence of faults at an early stage. Preventive maintenance; In the design of machinery and equipment, lubrication system and eliminated the causes of the fault with the changes to be made in operating conditions, preventive maintenance, lubrication to prevent failures, it requires making an intensive R & D activities for design and engineering services. For reasons such as these, the use of this method is limited in small-scale enterprises. However, large-scale enterprises that have R & D departments are used more widely.

3-Stimulant Maintenance (Predictive Maintenance) : Yet in recent years, it should be used as widely stimulant maintenance methods. Stimulating maintenance, machinery and equipment in enterprises are taken to follow from certain points. To do so, some measurement devices are used. Taken into consideration the results of measurements performed in a specific time period. Accordingly, by examining the trend of the results of the measurements revealed, detection of formation in machinery and equipment made possible failures in advance. This method of working machinery and equipment following the possible breakdown of machinery and equipment for which is determined to prevent the untimely and unnecessary replacement of parts not stop.

1-Periodic Maintenance : The machines used in the production process, especially in continuous series of tasks within the production must be able to do. As a result of a fault in the machine during production it becomes unable to machine tasks. This situation leads to the disruption of production and loss of business production, causing loss of time and material loss.

In accordance with the directives set forth in the user manual in order to obtain the expected maximum production performance from the machine must be made absolutely maintenance at regular intervals. That is called the maintenance to the maintenance performed at regular intervals.

Periodic maintenance is the most widely used method today's maintenance procedures. In this regard, methods, maintenance team of experience and past performance of the machines and working conditions, taking into account time intervals in which the machine is determined to be stopped and care. Likewise, based on which the machine control is set to replace parts taken care of and made available in the parts inventory.

    Periodic Maintenance ;

  • Daily Maintenance
  • Weekly Maintenance
  • Monthly Maintenance
  • 6 Monthly Maintenance
  • Annual Maintenance
  • As it planned and structures.

A-Daily Maintenance : At the end of a day's work it means maintaining the machine.

    In Daily Maintenance ;

  • General maintenance of the machine, the work area should be carried out cleaning of the chips and coolant waste.
  • The sound of the engine and temperature are controlled.
  • Central lubrication reservoir, pneumatic and hydraulic oil tank maintenance unit should be checked and filled if necessary.

B-Weekly Maintenance : Taking care of the machine means the result of a work week.

    In Weekly Maintenance ;

  • All equipment must be regularly maintained.
  • In particular, the switch should be checked.
  • Housing in the moving parts of the machine should be checked to relax and unwind.
  • Sight moving parts of the machine should be checked and principles.
  • Chip tank should be emptied, cleaned and refrigerated warehouses and filter must be cleaned.
  • The coolant pump filters should be checked and cleaned or replaced.

C-Monthly Maintenance : At the end of a monthly working time machine it means to be maintained.

    In Monthly Maintenance ;

  • Avadanlık's is controlled machinery parts such as shank.
  • Coolant fluid should be replaced.
  • Thrust shafts, bearings must be lubricated instrument chamber sliding door.
  • Fan motors should be checked and cleaned.

D-6 Monthly Maintenance : As a result of six months of operation of the machine is meant to be maintained.

    In 6 Monthly Maintenance ;

  • Electric motors of coal and collectors should be checked, cleaned and renewed.
  • The function of the stop switch and emergency shut-off switch should be checked.
  • Insurance protection relay contacts in the control cabinet should be checked.
  • Hose connections of hydraulic and lubrication systems, coolant should be checked.

E-Annual Maintenance : At the end of one year of operation of the machine is maintained.

    In Annual Maintenance ;

  • Wear layers of fat formation and movement sled must be checked and adjusted.
  • In order to move the gear belts should be checked and should be tightened should be slack.
  • In central lubrication systems and hydraulic oil change should be carried out.
  • Wearing parts must be replaced.

Of each of all the machines in the work place; personal information suggested in a workshop or maintenance technicians in the use and maintenance manual machine, you need to have a maintenance schedule to be determined by skill and experience.

Day started in a machine maintenance schedule, weekly, monthly, six monthly and is determined to control of the machine where the annual and turned into a chart.

Trained, disciplined team of experienced and meticulous maintenance and repair services of all kinds, we offer our employees and our customers.